Industry
Industry 4.0 on the plant floor and digital operations across the enterprise.
How DTIA approaches transformation for Manufacturing & Corporate.
Pain Points
Where it hurts today
- No real-time production or OEE visibility
- Quality caught late, at inspection
- Disconnected plant, ERP and quality data
- Automation roadmaps that stall
Digital Maturity
The path we assess against
- Stage 1
Manual floor
Production tracked on paper and end-of-shift entry.
- Stage 2
Connected floor
Machine data live; MES and dashboards in use.
- Stage 3
Optimising floor
Analytics, digital twin and predictive maintenance.
Solutions
What DTIA brings to bear
- Machine connectivity, MES and OEE analytics
- Digital twin of critical lines
- Predictive maintenance
- Data platform linking plant, ERP and quality
- Operator upskilling
Implementation Roadmap
Sequenced, not big-bang
- Step 01
Pilot line
Instrument one line end-to-end; prove ROI.
- Step 02
Scale
Extend the stack across lines and plants.
- Step 03
Optimise
Twin, predictive maintenance, continuous improvement.
Technologies Used
The stack
IIoT gatewaysMESOEE analyticsDigital twinPredictive maintenance
Outcomes
What good looks like
0 pts
OEE improvement
0%
Unplanned downtime cut
0%
Scrap reduction
Illustrative, pending client sign-off.
Videos
See it in context
Transform Manufacturing & Corporate with DTIA
Scope an engagement with the DTIA team — services, industry, KRAs and a performance-linked commercial model.