Manufacturing & Corporate
Mid-size auto components manufacturer (name withheld)
No real-time view of production or downtime across three lines; OEE estimated monthly from shift registers, quality issues caught only at final inspection.
0 pts
OEE improvement on the pilot line
0%
Unplanned downtime reduction
0%
Scrap reduction
0 months
Payback period
Figures are illustrative pending client sign-off.
Challenge
The starting point
No real-time view of production or downtime across three lines; OEE estimated monthly from shift registers, quality issues caught only at final inspection.
Solution
What DTIA did
Instrumented one line with IIoT gateways, deployed real-time production and OEE dashboards, and stood up a downtime and defect root-cause workflow. Operators and supervisors were trained to run daily reviews.
TechnologiesIIoT gatewaysMESOEE analyticsRoot-cause workflowTimeline10 weeks assessment to validated dashboards
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From the engagement
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Hear it firsthand
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Scope an engagement with the DTIA team — services, industry, KRAs and a performance-linked commercial model.